Job Title: Steel Melting Shop Production Manager
Company: Varsana Ispat Ltd
Salary Range: ₹10,00,000 – ₹15,00,000 per annum (CTC)
Location: Steel Plant, Varsana Ispat Ltd
Experience: 8+ years in steel production, specifically in Steel Melting Shop operations
Qualification: B.Tech/B.E. in Metallurgical Engineering or relevant field (Preferably)
Application Email: resume@theactivegroup.in
Job Description
Primary Responsibilities:
- Production Management:
- Oversee and manage all activities in the Steel Melting Shop (SMS), ensuring smooth and efficient operations of the steel melting, refining, and casting processes.
- Plan, coordinate, and supervise the production schedule to meet targets while maintaining quality standards.
- Monitor the performance of electric arc furnaces (EAF), ladle furnaces, and continuous casting machines to ensure continuous production with minimal downtime.
- Ensure that the steel melting shop operates within set parameters for temperature, quality, and safety standards.
- Operational Efficiency:
- Optimize the steel melting and casting processes to improve productivity, reduce waste, and increase the efficiency of the production lines.
- Implement and maintain lean manufacturing techniques and continuous improvement initiatives.
- Develop and implement Standard Operating Procedures (SOPs) for the SMS processes and ensure compliance by the team.
- Quality Control and Compliance:
- Ensure that the steel produced meets the required quality standards and customer specifications.
- Coordinate with the quality control department to inspect products at various stages of production and ensure compliance with internal and external quality standards.
- Monitor the chemical composition and physical properties of the steel and address any deviations in production parameters.
- Team Management:
- Lead, train, and manage a team of engineers, operators, and workers in the Steel Melting Shop.
- Set clear performance expectations, conduct regular team performance reviews, and implement training programs to enhance skill levels.
- Foster a culture of teamwork, safety, and accountability within the production team.
- Maintenance and Troubleshooting:
- Collaborate with the maintenance team to ensure that all equipment in the SMS is functioning optimally, including furnaces, ladle handling systems, and casting machines.
- Proactively identify potential equipment failures and ensure timely maintenance to avoid production delays.
- Handle any operational problems that arise in the SMS, troubleshoot, and implement corrective actions quickly.
- Safety and Environmental Compliance:
- Ensure strict adherence to safety protocols and guidelines in the Steel Melting Shop to prevent accidents and injuries.
- Conduct regular safety drills and training to ensure all staff are aware of emergency procedures and safety measures.
- Comply with environmental regulations and implement practices to minimize the environmental impact of the production process, such as reducing emissions and waste.
- Inventory and Raw Material Management:
- Oversee the management of raw materials, such as scrap metal, alloys, and other inputs to the melting process.
- Ensure optimal usage of raw materials to meet production targets while minimizing excess inventory.
- Work with procurement teams to ensure timely availability of materials without disrupting production.
- Reporting and Documentation:
- Maintain detailed production reports, including daily production outputs, quality issues, downtime, and any operational challenges.
- Prepare regular reports for management on production performance, cost efficiency, and any issues impacting production timelines.
- Ensure proper documentation of all activities in compliance with company policies and regulatory requirements.
Key Skills Required:
- Strong knowledge of steel manufacturing processes, including steel melting, refining, and casting.
- Expertise in managing steel melting furnaces, including electric arc furnaces (EAF) and ladle furnaces.
- Solid understanding of steel quality control, product testing, and metallurgy.
- Excellent leadership, team management, and problem-solving skills.
- Ability to handle multiple tasks and oversee the entire production process in a fast-paced environment.
- Strong focus on safety, compliance, and continuous improvement in production processes.
- Excellent communication and reporting skills.
Preferred Qualifications:
- Bachelor’s degree or higher in Metallurgical Engineering, Mechanical Engineering, or a related field.
- 8+ years of experience in a production or plant management role, particularly in steel melting or related industries.
- Experience with continuous casting, scrap management, and quality systems in steel manufacturing.
- Knowledge of industry safety standards, environmental compliance, and lean manufacturing techniques.
Application Process:
Interested candidates can apply by submitting their resumes to resume@theactivegroup.in. Only shortlisted candidates will be contacted for the next phase of the hiring process.