Job Title: Production Planning & Control (PPC) Manager
Salary Range: Up to ₹12,00,000 per annum (CTC)
Experience: 6+ years in Production Planning and Control (PPC)
Qualification: Bachelor’s degree in Engineering or related field (preferably Mechanical, Industrial, or Production Engineering)
Application Email: resume@theactivegroup.in
Job Description
Primary Responsibilities:
- Production Planning & Scheduling:
- Develop and implement effective production plans, schedules, and strategies to ensure timely manufacturing of products.
- Coordinate with sales, procurement, and production teams to ensure that production schedules meet customer demand while optimizing resources and minimizing delays.
- Manage and prioritize multiple production orders to ensure deadlines are met efficiently.
- Material Requirement Planning (MRP):
- Oversee and manage the Material Requirement Planning (MRP) system to ensure accurate forecasting of raw materials and components required for production.
- Ensure timely procurement of materials, aligning with the production schedules to avoid stockouts or excess inventory.
- Work closely with the purchasing team to streamline the material sourcing process and maintain optimal inventory levels.
- Production Process Optimization:
- Analyze production processes and recommend improvements to enhance efficiency, reduce lead times, and optimize resource usage.
- Implement best practices in production and inventory control to minimize production costs and improve overall productivity.
- Collaborate with production and maintenance teams to resolve production issues and bottlenecks, ensuring a smooth flow of operations.
- Coordination with Cross-functional Teams:
- Work closely with the production, quality control, maintenance, and logistics teams to ensure seamless execution of production plans.
- Collaborate with the R&D and engineering teams to implement product changes, process improvements, or new production techniques.
- Communicate production schedules and timelines to all relevant stakeholders to ensure alignment and prevent delays.
- Monitoring and Reporting:
- Monitor daily, weekly, and monthly production progress against the plan, adjusting production schedules as needed to meet customer deadlines.
- Generate and analyze key performance indicators (KPIs) such as on-time delivery, production output, and machine efficiency.
- Prepare and present regular reports on production status, challenges, and improvements to senior management.
- Capacity Planning and Resource Allocation:
- Conduct capacity planning to ensure that production facilities and resources (machinery, manpower, and materials) are sufficient to meet demand.
- Ensure optimal utilization of manufacturing resources and equipment to maximize production efficiency.
- Plan and manage workforce requirements in coordination with the HR department, ensuring adequate staffing levels based on production needs.
- Cost Control and Budgeting:
- Monitor production costs and implement cost-saving initiatives without compromising on product quality or safety standards.
- Prepare and manage the production budget, ensuring efficient use of resources while achieving cost targets.
- Identify areas for cost reduction and improve process efficiencies to enhance profitability.
- Continuous Improvement:
- Lead continuous improvement initiatives in production planning and control, implementing lean manufacturing practices, Six Sigma, and other methodologies.
- Identify areas for process optimization, waste reduction, and quality improvement, collaborating with the production team to implement changes.
- Drive initiatives for cycle time reduction, inventory management, and production throughput.
- Customer Satisfaction and On-Time Delivery:
- Ensure that production meets customer requirements in terms of quality, quantity, and delivery timelines.
- Work with the logistics and dispatch teams to ensure timely delivery of finished products to customers.
- Address any customer concerns related to production timelines, quality issues, or other product-related matters.
Key Skills Required:
- Strong expertise in Production Planning and Control (PPC) systems and processes, including MRP, scheduling, and resource allocation.
- Experience in coordinating across multiple departments, including production, procurement, logistics, and quality control.
- Proficiency in using ERP systems for production planning, inventory control, and scheduling.
- Strong analytical, problem-solving, and decision-making skills to optimize production processes and resolve issues.
- Excellent communication, interpersonal, and leadership skills to manage cross-functional teams and build strong relationships.
- Strong understanding of lean manufacturing principles, Six Sigma, or other continuous improvement methodologies.
Preferred Qualifications:
- Experience in managing production planning and control in manufacturing industries (preferably in reels or similar production processes).
- Advanced knowledge of inventory management techniques and capacity planning.
- Experience with ERP systems
Application Process:
Interested candidates are invited to submit their resumes to resume@theactivegroup.in. Only shortlisted candidates will be contacted for the next stage of the hiring process.